AIS 040 Cyclone
Built for the daily mortality of a busy livestock operation.
What it does, and who it's for.
Be assured of a quality product and a quality service with AIS. Every AIS Cyclone ships with a 3-year warranty as standard.
- With a load capacity of up to 540kg / 1191 lbs the AIS 040 Cyclone incinerator can dispose of large quantities of animal waste making it suitable for managing day to day mortality of large farming operations.
- The AIS 040 Cyclone is recognized for being very effective at dealing with animal-by-products generated across the agricultural sector including; Broiler sites, due to the AIS 040’s unique ability to handle the volume changes that occur within the crop cycle AND Nursery sites where farms are dealing with piglet mortality daily.
- Regulation dependant hourly burn rate of up to *50kg / 110lbs or *116kg / 256 lbs. The AIS 040 is ideal for those looking for a fast, effective and bio-secure animal-by-product incineration solution.
- The uniqueness of the AIS 040 comes from the grate bars, supplied as standard in this machine. The flexibility of the use of the grate bars allows you to increase or decrease the spacing between them, depending on waste type. The design of the grate bars allows the ash to fall through to the floor of the main chamber and with ash doors, fitted as standard, this allows you to safely remove ash whilst the machine is in operation, so you can keep on loading and burning your waste, saving time.
- Fuel use is kept to a minimum through the multi zoned temperature monitoring system and air control.
- The full access to the main chamber via a Top Loading counterbalance lid ensures users can load the machine via skid loaders and tractor buckets.
- PLC timer controls with automatic burner shut off function and fast ignition burners. Two temperature-controlled burners in the main chamber; one above the grate bars, one below the grate bars, and one additional burner in the secondary chamber.
- Can be loaded whilst in operation maximizing the inherent thermal efficiency of our trusted monolithic concrete lining, keeping running costs low.
- Optional Extra features include; USB Data Logger / Stack Extensions / Ash Rake / Additional spare Grate Bars / Simple Heat Exchange system / Control Panel screen size increase / Service Kits.
Engineered for the daily duty cycle.
The AIS 040 Cyclone is hand-built in the UK or U.S. with a monolithic concrete refractory lining, temperature-controlled burners, and a PLC control system.
- Capacity
- 540 kg / 1191 lbs
- Burn rate (approx.)
- 116 kg/hr
- Fuel
- Diesel / LPG / Natural Gas
- Refractory
- Monolithic concrete lining
- Loading
- Top-loading
- Controls
- PLC with auto burner shut-off
- Warranty
- 3 years standard
- Build
- Hand-built UK & US
Highlights
- Loadable during operation
- Monolithic concrete lining
- Ash rake option
Optional extras
AIS 040 Cyclone — dimensions & performance
| Specification | Metric | Imperial |
|---|---|---|
| Burn Rate | Up to 50 (UK) / 116 (ROW) kg/hr | Up to 110 (UK) / 256 (ROW) lbs/hr |
| Front / Top Load | Top | Top |
| Operational Dimensions (LxWxH) | 3.4 x 3.0 x 3.2 m | 11' 2" x 9' 10" x 10'6" feet/inch |
| External Height | 3200 mm inc. Stack | 10' 6" feet/inch inc. Stack |
| External Height | 2100 mm ex. Stack | 6' 11" feet/inch ex. Stack |
| Weight | 3.3 Tonne estimated | 7276 lbs estimated |
| Load Height from Ground (floor to bottom edge) | 1256 mm | 4' 1" feet/inch |
| Fuel Consumption Diesel | 8.8 – 13.5 LPH est during main burn | 2.3 – 3.6 GPH est during main burn |
| Fuel Consumption LPG | 12 - 20 LPH est during main burn | 2.5 – 5.3 GPH est during main burn |
| Fuel Consumption Nat Gas | 9 - 13 m³/h est during main burn | 312 – 475 ft³/h est during main burn |
| Grate Bars | Yes | Yes |
| Load Door Opening (Width x Height/Depth) | 2148 x 1060 mm area | 7' 1" x 3' 6" ft/inch area |
| Chamber Size (LxWxH) | 2.2 x 1.1 x 0.6 m | 7' 3" x 3' 7" x 1' 10" ft/inch |
| Chamber Actual Volume | 1.33 m³ | 47 ft³ |
| Chamber Load Volume | 0.98 m³ | 34 ft³ |
| Chamber Load Capacity | 540 kg | 1191 lbs |
| Std Stack Diameter | 16" inch/mm 2D Size | 16" inch/mm 2D Size |
| No. Main Burners | 2 | 2 |
| No. Secondary Burners | 1 | 1 |
| Burner Output | 226 kW heat | 771,144 Btu heat |
| Electric Consumption | 0.35 kW electricity | 0.35 kW electricity |
* Burn rates, fuel consumption, weights and chamber capacities are estimates and depend on load type, moisture content, and operating conditions. Contact us for site-specific guidance.
AIS 040 Cyclone — frequently asked questions
What can the AIS 040 Cyclone incinerate?+
The AIS 040 Cyclone is designed for on-site disposal of fallen stock and animal by-products, including poultry, swine, lambs, calves and mixed agricultural waste. Suitability is confirmed against the applicable local requirements for each installation.
What is the capacity and fuel type?+
Load capacity is approximately 540 kg per cycle, running on Diesel / LPG / Natural Gas. Burn rate varies with load type, moisture and operating conditions.
What combustion standard does the AIS 040 Cyclone meet?+
Every AIS Cyclone incorporates an integral secondary chamber designed to maintain at least 850 °C for a minimum two-second residence time. AIS supplies documentation to support approval against the applicable local regulations in each destination market.
What warranty is included?+
Every AIS Cyclone ships with a 3-year warranty as standard, covering the chamber, refractory and burner assembly under normal operating conditions.
Do you offer servicing and spares?+
Yes. AIS provides UK-wide servicing, thermocouple replacement, refractory repairs and a full spare-parts catalog for every AIS Cyclone model.
Talk to us about the AIS 040 Cyclone.
Behind the AIS brand is a real team of experts. Tell us about your operation and we'll come back with the right configuration and the price.
Request a quote