AIS 3860 Cyclone
The flagship — the largest Cyclone in the range.
What it does, and who it's for.
Be assured of a quality product and a quality service with AIS. Every AIS Cyclone ships with a 3-year warranty as standard.
- The AIS 3860 Cyclone is extremely efficient at dealing with large volumes of animal waste within the agricultural sector, from slaughterhouses through to large animal carcasses including; Pigs & Sows, Poultry, Dairy / Beef Cattle, Abattoirs, Slaughterhouses, Rendering Operations, Meat Processors, Sheep, Equine.
- With a loading capacity of up to 3750kg / 8269 lbs the AIS 3860 Cyclone is the largest within the range and boasts a burn rate of up to *1000kg/2205 Ibs per hour. This allows for the Bio-secure, regular disposal of large quantities of waste in the shortest time possible.
- Easy to load via a fully automated lid located on the top of the incinerator, giving complete access to an impressively large main burning chamber.
- Fully programmable touch screen HMI control panel with automatic burner shut off function and fast ignition burners. Five burners in the main chamber, with two above the grate bars and three below. Two additional burners are in the secondary chamber.
- Unique market leading grate bar technology for fast and complete incineration.
- Can be loaded whilst in operation maximizing the inherent thermal efficiency of our monolithic concrete lining, keeping running costs low.
- Ash doors as standard, allows the user to safely remove ash whilst the machine is in operation, so you can keep on loading and burning your waste, saving time and money.
- Built-in multi-channel thermocouple data logger to record the run times and temperatures.
- This model is available as a Static, Mobile, or Transportable Incinerator.
- Optional Extra features include; Stack Extension / Ash Rake / Heat Exchanger / Control Panel screen size increase / Service Kits / Remote monitoring, which allows for multi site asset management
Engineered for the daily duty cycle.
The AIS 3860 Cyclone is hand-built in the UK or U.S. with a monolithic concrete refractory lining, temperature-controlled burners, and a PLC control system.
- Capacity
- 3750 kg / 8269 lbs
- Burn rate (approx.)
- 1000 kg/hr
- Fuel
- Diesel / LPG / Natural Gas
- Refractory
- Monolithic concrete lining
- Loading
- Top-loading
- Controls
- PLC with auto burner shut-off
- Warranty
- 3 years standard
- Build
- Hand-built UK & US
Highlights
- Largest in the range
- Highest burn-rate Cyclone
- Disease-control & emergency response capable
Optional extras
AIS 3860 Cyclone — dimensions & performance
| Specification | Metric | Imperial |
|---|---|---|
| Burn Rate | Up to 1000 kg/hr | Up to 2205 lbs/hr |
| Front / Top Load | Top | Top |
| Static Operational Dimensions (LxWxH) | 10.4 x 2.8 x 4.9 m | 33' 11" x 9' 4" x 19' feet/inch |
| External Height - Static | 4857 mm inc. Stack | 19' feet/inch inc. Stack |
| External Height - Static | 2754 mm ex. Stack | 9' feet/inch ex. Stack |
| Weight | 21.4 Tonne estimated | 47179 lbs estimated |
| Load Height from Ground (floor to bottom edge) | 1750 mm | 5' 9" feet/inch |
| Fuel Consumption Diesel | 51 - 77 LPH est during main burn | 13.4 – 20.4 GPH est during main burn |
| Fuel Consumption LPG | 75- 116 LPH est during main burn | 19.1 – 30.5 GPH est during main burn |
| Fuel Consumption Nat Gas | 51 - 77 m³/h est during main burn | 1793 - 2729 ft³/h est during main burn |
| Grate Bars | 60 | 60 |
| Load Door Opening (Width x Height/Depth) | 3955 x 1900 mm area | 13' x 6' 3" ft/inch area |
| Chamber Size (LxWxH) | 4.0 x 1.9 x (1.5 - 2.1) m | 13' x 6' 3" (4' 11"- 7' 3") ft/inch |
| Chamber Actual Volume | 11.00 m³ | 388 ft³ |
| Chamber Load Volume | 6.81 m³ | 241 ft³ |
| Chamber Load Capacity | 3750 kg | 8269 lbs |
| Std Stack Diameter | 625mm inch/mm 2D Size | 625mm inch/mm 2D Size |
| No. Main Burners | 5 | 5 |
| No. Secondary Burners | 2 | 2 |
| Burner Output | 1197 kW heat | 4,084,334 Btu heat |
| Electric Consumption | 3.25 kW electricity | 3.25 kW electricity |
* Burn rates, fuel consumption, weights and chamber capacities are estimates and depend on load type, moisture content, and operating conditions. Contact us for site-specific guidance.
AIS 3860 Cyclone — frequently asked questions
What can the AIS 3860 Cyclone incinerate?+
The AIS 3860 Cyclone is designed for on-site disposal of fallen stock and animal by-products, including poultry, swine, lambs, calves and mixed agricultural waste. Suitability is confirmed against the applicable local requirements for each installation.
What is the capacity and fuel type?+
Load capacity is approximately 3750 kg per cycle, running on Diesel / LPG / Natural Gas. Burn rate varies with load type, moisture and operating conditions.
What combustion standard does the AIS 3860 Cyclone meet?+
Every AIS Cyclone incorporates an integral secondary chamber designed to maintain at least 850 °C for a minimum two-second residence time. AIS supplies documentation to support approval against the applicable local regulations in each destination market.
What warranty is included?+
Every AIS Cyclone ships with a 3-year warranty as standard, covering the chamber, refractory and burner assembly under normal operating conditions.
Do you offer servicing and spares?+
Yes. AIS provides UK-wide servicing, thermocouple replacement, refractory repairs and a full spare-parts catalog for every AIS Cyclone model.
Talk to us about the AIS 3860 Cyclone.
Behind the AIS brand is a real team of experts. Tell us about your operation and we'll come back with the right configuration and the price.
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